Illustration of applying a protective coating to a railway carriage

Ready-to-use paints and coatings

Ready-to-use protective coatings for metal

A coating system for exterior metal surfaces of passenger carriages, locomotives and multiple-unit rolling stock. The four two-component materials can be requested as a system or individually.

About the product

Paints and coatings for railway vehicles

AKRYL offers a ready-to-use epoxy primer, polyurethane primer surfacer, enamel and clearcoat. They are applied in sequence as a protective and decorative coating system.

Each material is supplied as a two-component product: the base and hardener are mixed before application. Surface preparation, material combinations and drying conditions are determined by the technical specifications and project requirements.

The system was developed for exterior surfaces of passenger carriages, locomotives and multiple-unit rolling stock. Suitability for other vehicles and metal structures is assessed for each project.

System components

Coating system for passenger carriages and locomotives

The sequence below shows the four materials in VNIIZhT JSC Conclusion No. 4381: epoxy primer, polyurethane primer surfacer, enamel and clearcoat. The application procedure determines the actual number of coats and each material's thickness.

The diagram shows the material sequence, not the exact scale or individual coat thicknesses.

The separate polyurethane primer described in the company presentation is not part of the system covered by the VNIIZhT conclusion.

Testing

Testing of the railway vehicle coating system

VNIIZhT JSC issued Conclusion No. 4381 for a specific four-material system for exterior metal surfaces.

For the system with a total thickness of 160-205 µm, the conclusion states the expected retention of protective properties under the tested conditions.

12 yearsminimum, on carbon steel
18 yearsminimum, on stainless steel
6 yearsminimum retention of decorative properties
160-205 µmtotal thickness of the tested system

The figures apply to the system composition, GOST 9.401-2018 method and service conditions specified in the conclusion. These periods are derived from accelerated weathering tests and are not a warranty for every project.

Applications

Protective coatings for metal: applications

A coating is selected for the substrate, service conditions and application process, not solely for the vehicle type.

Railway vehicles

Exterior surfaces of passenger carriages, locomotives and multiple-unit rolling stock.

Urban and commercial vehicles

Suitability is assessed for the body material and service conditions.

Metal structures and machinery

For other applications, the preparation and application procedure is defined before suitability is confirmed.

Another material

One-component anticorrosive primer-enamel

A coating for metal and reinforced concrete structures without a separate priming step.

This primer-enamel is described in the AKRYL presentation as a standalone product. It is not part of the tested four-material 2K system and does not inherit the service-life figures in VNIIZhT Conclusion No. 4381.

More about the primer-enamel

Technical enquiry

Information needed for selection

These details help us propose a system or a single material and discuss application conditions.

  • Object type and metal to be coated
  • Surface condition and preparation
  • Service conditions and required service life
  • Colour, gloss and coating area
  • Application method and drying conditions
  • Complete system or a single material

Discuss your project

Select a coating for your application

Tell us about the surface and service conditions. We will clarify the system composition, available documents and the next testing step.

Send an enquiry
A system or one materialSpecify what you need: the complete 2K system, a primer, enamel or clearcoat.

Before your enquiry

Frequently asked questions

Are these ready-to-use coatings or raw materials for paint production?

These are ready-to-use paints and coatings for metal. Each 2K material consists of a base and a hardener, mixed before application.

Can the materials be purchased separately?

Yes. You can request the complete system or an individual primer, primer surfacer, enamel or clearcoat. Compatibility with other materials must be checked separately.

Which layers make up the tested system?

The VNIIZhT conclusion evaluates a system comprising epoxy primer, polyurethane primer surfacer, enamel and clearcoat. The one-component primer-enamel is considered separately.

What is the thickness of the tested coating?

The documentation for the tested four-layer system gives a total thickness of 160-205 µm. For a different project, the thickness and application procedure are agreed separately.

Can one component be replaced with another brand?

The test results apply to the specified system. If a component is replaced, compatibility and the new system's properties must be checked separately.

Where are these coatings used?

The presentation identifies the main application as exterior surfaces of passenger carriages, locomotives and multiple-unit rolling stock. Use on other vehicles and metal structures is selected for the project's service conditions.

What do the 12-year and 18-year periods refer to?

They refer to the expected retention of protective properties of the specific system under the conditions and method stated in VNIIZhT JSC Conclusion No. 4381. They are not a universal warranty for every project.

What information is needed for a technical enquiry?

Specify the metal and object type, surface condition, service environment, area, colour and gloss, application method, and whether you need a system or a single material.